Beer Bottle 3-in-1 Rinsing Filling Capping Machine , Liquid Filler Equipment
Name: Beer Bottle 3-in-1 Rinsing Filling Capping Machine , Liquid Filler Equipment
Material: Food stage stainless steel
Control: PLC & touch screen control
Suitable Bottle: Glass bottle
Bottle Volume: 0.25-2.5L
Dimension: By order
Function: Washing filling capping 3 in 1
Technology: Germany & Japan
After-sales service provided: Engineers available to service machinery overseas .
Bottle rinsing part
This part is made up of lifting device, the main transmission device, the fixed frame, clamp device, distributor, and open clamp cams and over turn cams etc.
Lifting device is used to adjust the height of the rotary tables and clamps of machine to adapt to the bottle height. Its power comes from the lifting lever. Lever rotates drive screw rotation to realize the rotary tables lift.
When the clamp rotate to star wheel with rotating table, bottle into the middle of clamp, open clamp cam close the clip claw and clip the bottleneck with the rotating clamp. When rotary tables to rotate, clamp pieces will rotate with over turn cam, guide cams rotates around over turn cam and flip the bottleneck to 180 degree till the bottle mouth is top downwards and directly face the spray nozzle, then the clean water in the spray nozzle sprays and wash the inside of the bottle, Drain, turn 180 degree downwards and then goes out from the star wheel.
This automatic glass bottle beer filling machine is specially designed according to the beer feature, and the filling part is designed to be twice pre-evacuation.
The filling part is made up of main liquid pipe, rotating cylinder bearing base, filling cylinder fulcrum loop, wine or carbonated drink tank, filling valve, filling cylinder pipe, control loop device, ascending device, the distributor, height adjusting control, stimulating bubble arm, vacuum system, etc.
a. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished.
b. Gas injection
Open the filling valve, a pathway is formed between the bottle and the gas channel. The gas filling into the bottle through this channel till gas pressure in wine tank equals to the beer tank pressure.
c. The second vacuumizing
After gas injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.
d. Beer filling
Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance
e. Close valve
After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.
f. Air discharge
Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don’t finish release until bottle separate from filling parts.
g. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in star wheel, open the gas filling valves and close it after reach the fixed time. So that the gas in bottle will blow the remaining liquid.
The capping machine is made up of cap holder, capping slideway, capping upper part, capping lower part, elevating part and anti circling column.
The up and down movement of the capping nozzle is driven by the capping cam, which is fixed. The screw or crown caps (one machine can only has one kind of capping part) are sending to the cap slideway by a mixer in the cap container, and then slid to the capping mould of the capping nozzle. The capping nozzle is driven by power and move in circle. The capping nozzle would move upword and downward one time in each circle of the capping. The cam, set up in the upper fixed part of the capping machine, controls the upward and downward movement of the capping nozzle.
After the bottle is transmitted from the filling machine, the capping nozzles have been fed with a bottle cap. The capping nozzles moves downwards the bottle under the capping platform driven by cam guideway, then the bottle cap with the aid of the damping ring.
|Model||DCGF12-12-4||DCGF 18-18-6||DCGF 24-24-8||DCGF G32-32-10|
|Bottle standard||Neck: φ50-100mm Height:150-320mm|
|Water pressure of washing bottle||0.18-0.25Mpa|
|Water consumption for washing bottle (kg/h)||1300||2000||3000||4000|
|Dripping bottle position||3||5||8||10|
|Gas source pressure||0.4Mpa|
|Total weight (T)||2||2.5||3||4|
1. One year warranty for the whole system
2. Free equipment installation and debugging
3. After one year, we can help you to maintain the machine and the accessories are provided only one the cost price
4. Every 3 years, we can help to overhaul the machine free (Labor)
5. We can provide internship service and help you train the operator and mechanic
6. Free production technology and process configuration
7. We can help you to design the production line, workshop and provide turn-key project
Zhangjiagang City FILL-PACK Machinery Co., Ltd. is a manufacturer enterprise specializing in producing beverage packing equipment and various water treatment equipment. The company has not only gained over ten year’s producing experience but also incorporated advanced technology from home and abroad. So we have won high reputation among our customers domestic and abroad.
At present we produce: production lines for mineral water, pure water, fruit juice, tea drink, milk drink and carbonated drink with capacity 1000-20000bottles/hour, production lines for vinegar, soy sauce and wine, 3-5gallon barreled water with capacity 80-120 barrels per hour and various water treatment plant.
Honesty, Sincerity, and good faith" is our spirit, while "High technology, high quality, and high level" is what we look for. We try our best to satisfy our customers' needs with our good after-sales service. We would like to cooperate with our friends and develop together. All friends from at home and abroad are warmly welcomed to visit us.
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