• Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule
  • Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule
  • Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule
  • Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule
  • Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule
  • Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule
Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule

Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule

Product Details:

Place of Origin: Zhangjiagang, China
Brand Name: FILLPACK
Certification: CE/ISO9001
Model Number: 12-12-12-5/18-18-18-6

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: 28500USD
Packaging Details: Wooden case
Delivery Time: 25 Working Days After Deposit
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 20 Sets Per Months
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Detail Information

Machinery Capacity: 3000-5000BPH Filling Material: Granule Juice
Bottle Size: 250-1500ML Water Consumption: 600kg/h
Air Pressure: 0.6Mpa Water Pressure: 0.2MPA
Air Consumption: 0.6m3/min Material: SUS304/316
High Light:

Automatic PET Bottle Juice Filling Machine

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4In1 PET Juice Filling Machine

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1500ML Juice Filling Machine

Product Description

 

Automatic 4 In 1 PET Bottles Monoblock Pulp Fruit Granule Juice Filling Machine Processing Plant Equipment

The equipment is used to produce granular juice beverages. Cleaning, granule filling, juice filling and capping are integrated in one machine.The most advanced technology from Japan and Germany is employed in the design. Spring cramps are used in the bottle washing process.

The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.The gravity fixed liquid surface filling is used.

The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.The filling by spring type liquid lever controlling filling valve, no dripping. The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve.The magnetic torque is used for screw capping.

The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically.

The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.

Main operating process:

The cap is placed on the cover hoist, the cap is transported by the hoist to the vibrating cover, the bottle on the filling machine entrance, driven by the conveyor in turn into the washing, filling, capping three parts.
The metal parts in the bottle are all electrolyzed and the filling valve is hot-filled. The cap is treated with a cover or a cover according to the shape of the bottle and the shape of the cap.

Washing part

1)Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.

2)The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.

3)The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.

4)The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.

5)Rinsing time can be guaranteed for 4 seconds.

6)By adjusting the height of the rotary parts to adapt for different bottle height.

7)The motivation is derived from the driven system in the framework passed by gear.

8)The supplying of rinsing water is controlled by solenoid valve.

 

Granule filling part

When the cam rises, the granules enter the measuring cup of the filling valve and start feeding. The feeding stations are the ones on the front cam. After the cam is lowered, the feeding port of the measuring cup in the liquid tank is closed. When it is detected that a bottle has passed, the valve opening cylinder opens the valve on the measuring cup, and the granules is poured into the bottle. Conversely, the measuring cup valve will not be opened if the bottle is not detected. The granule are smaller than the diameter of the bottle mouth. Generally, the maximum size of the 28-mouth bottle is 15mm (the 38-mouth bottle can be made larger), but the granule diameter cannot exceed 20mm. The measuring cup valve is filled with PTFE or stainless steel adjustment pad. To adjust the internal capacity, this needs to be done manually. The total capacity of the measuring cup is based on the customer's largest product volume. When a small capacity is required, an adjustment pad is added in each measuring cup to adjust the capacity of the granule.

 

 

Juice filling part

1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.

2) The rotate plate is made of SUS AISI304, large flat toothed bearing.
3) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.

4) The filling system has a CIP circulation system to wash the pipeline and fake-cup used for cleaning filling valve. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.

5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8)The filling volume is controlled by the liquid level, the granule filling has filled 30% of the granules, and the remaining 70% is filled with juice.
9)The motivation of the filler is derived from the driven system in the framework and passed by gear.
 

Capping part

This unit is the highest degree of accuracy of 4 in 1 machine, it is important for the machine to run stably and the product quality.Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.

4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide. 5) A bottle inlet detect switch is settled on the screwing capper.

6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

7) By adjusting the height of the rotary parts to adapt for different bottle height.
8) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
9) The main parts of the screwing capper are processed by the digital-control processing center.
 
Technical parameters
Model
12-12-12-5
18-18-18-6
Capacity (B/H)
3000
5000-6000
Bottle size
250-1500ML
250-1500ML
Water Pressure
0.2MPA
0.2MPA
Water consumption(kg/h)
600
700
Washing station
12
18
Filling precision
±2mm
±2mm
Air pressure
0.6Mpa
0.6Mpa
Air consumption
0.6m3/min
0.6m3/min
Power(kw)
5
6.5
Weight(kg)
3800
4300
Dimension(L*W*H)
3200*1900*2200mm
3800*2100*2200mm

 

Machine Structure Chart:

Transducer
Mitsubishi
2.2K
Touch screen
Easyview-TaiWan
MT6070
PLC
Mitsubishi
FXIS-20MR
Stabilized voltage supply
MingWei-TaiWan
S-35-24
Contactor
Schinder
CJX2-0910
Approach switch
Autonics
PR18-8DN
Air switch
Schinder
3P-D20
 
 
IP-C3

 

Application:
Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule 0Automatic 4 In 1 Juice Filling Machine PET Bottles Monoblock Pulp Fruit Granule 1

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