Automatic Juice Fruit Pulp Filling Capping Machine 3 In 1 Monoblock Granule Beverage

Automatic Juice Fruit Pulp Filling Capping Machine 3 In 1 Monoblock Granule Beverage

Product Details:

Place of Origin: Zhangjiagang, China
Brand Name: FILLPACK
Certification: CE/ISO9001
Model Number: KLCGF14-12-5/KLCGF18-18-6/KLCGF24-24-8/KLCGF32-32-10

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: 19000USD-40000USD
Packaging Details: Wooden case
Delivery Time: 25 Working Days After Deposit
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 20 Sets Per Months
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Detail Information

Machinery Capacity: 3000-13000BPH Washing Station: 12/18/24/32
Bottle Size: 250-1500ML Water Consumption: 600kg/h
Air Pressure: 0.8Mpa Filling Material: Granule Juice, Fruit Pulp Juice
Dimension(L*W*H): 2800*2150*2200mm Weight: 4500KG
High Light:

Juice Fruit Pulp Filling Capping Machine

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Automatic Juice Pulp Filling Machine

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13000BPH Juice Pulp Filling Machine

Product Description

Automatic 3 In 1 Monoblock Granule Juice Fruit Pulp Filling And Capping Machine Beverage Filling And Bottling Plant

The equipment is used to produce granular juice beverages. Cleaning, granule juice filling and capping are integrated in one machine.The most advanced technology from Japan and Germany is employed in the design. Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. The gravity fixed liquid surface filling is used. The filling is fast, the amount of filling is accurately controlled and the dripping and leakage are avoided.The filling by spring type liquid lever controlling filling valve, no dripping. The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve.The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.

 

Washing part

1)Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.

2)The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.

3)The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.

4)The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles. 5)Rinsing time can be guaranteed for 4 seconds.

6)By adjusting the height of the rotary parts to adapt for different bottle height.

7)The motivation is derived from the driven system in the framework passed by gear.

8)The supplying of rinsing water is controlled by solenoid valve.

 

Granule juice filling part

 

There is agitation motor on top of filling tank to make sure average filling into each bottle.After the material enters the liquid tank, the granule needs to meet the suspension requirements, so the stirring motor needs to be continuously stirred. After the material is stirred, the granule are uniform under the action of the suspending agent.
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The rotate plate is made of SUS AISI304, large flat toothed bearing.
3) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole
valve is made of 304 stainless steel.
4) Filling system has CIP circulation system cleaning pipeline: drain after full tank cleaning.This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
6) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
7)The motivation of the filler is derived from the driven system in the framework and passed by gear.
8)There are vision ports in the fuselage, you can see the filling material.

 

Capping part

 

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
7) By adjusting the height of the rotary parts to adapt for different bottle height.
8) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
9) The main parts of the screwing capper are processed by the digital-control processing center.

 

Parameters
Model
KLCGF14-12-5
KLCGF18-18-6
KLCGF24-24-8
KLCGF32-32-10
Capacity (B/H)
3000
5000-6000
8000-10000
12000-13000
Bottle size
250-1500ML
250-1500ML
250-1500ML
250-1500ML
Filling range
500-1500ML
500-1500ML
500-1500ML
500-1500ML
Water Pressure
0.2MPA
0.2MPA
0.2MPA
0.2MPA
Water consumption(kg/h)
600
700
900
900
Washing station
14
18
24
24
Filling precision
±2mm
±2mm
±2mm
±2mm
Air pressure
0.6PMA
0.6PMA
0.5Mpa
0.8Mpa
Air consumption
0.6m3/min
0.6m3/min
0.65m3/min
0.65m3/min
Power(kw)
4.5
5.5
6.5
8
Weight(kg)
3000
3800
4500
5800
Dimension(L*W*H)
2200*1600*2200 mm
2400*1900*2200 mm
2800*2150*2200 mm
3800*2850*2200 mm

 

Machine Structure Chart
Transducer
Mitsubishi
Touch screen
Siemens-Germany
PLC
Siemens-Germany
Stabilized voltage supply
MingWei-TaiWan
Contactor
Schneider
Approach switch
Autonics
Air switch
Schneider

 

Application:

Automatic Juice Fruit Pulp Filling Capping Machine 3 In 1 Monoblock Granule Beverage 0Automatic Juice Fruit Pulp Filling Capping Machine 3 In 1 Monoblock Granule Beverage 1

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