• 3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap
  • 3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap
  • 3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap
  • 3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap
  • 3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap
  • 3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap
3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap

3 In 1 Monobloc Carbonated Drink Filling Capping Machine Plastic Bottle With Screw Cap

Product Details:

Place of Origin: Zhangjiagang, China
Brand Name: FILLPACK
Certification: CE/ISO9001
Model Number: DCGF12-12-4/DCGF18-18-6/DCGF24-24-8/DCGF32-32-10/DCGF40-40-12/DCGF50-50-15/DCGF60-60-15

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: 19000USD
Packaging Details: Wooden case
Delivery Time: 25 Working Days After Deposit
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 20 Sets Per Months
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Detail Information

Machinery Capacity: 3000-18000BPH Bottle Type: Plastic Bottle
Filling Material: Carbonated Soft Drink Filling Head: 12/18/24/32/40/50/60
Capping Head: 4/6/8/10/12/15 Filling Temperature: ≤4℃
Compressed Air Pressure: 0.7Mpa Dimension: 2800*2150*2200mm
Voltage: 380V/220V 50HZ Weight: 4500 KG
High Light:

Monobloc Carbonated Drink Filling Machine

,

3000BPH Carbonated Drink Filling Machine

,

0.7 Mpa Carbonated Drink Filling Machine

Product Description

3 In 1 Monobloc Plastic Bottle Carbonated Drink Filling Capping Machine With Screw Cap For Soda Water Soft Drink

 

>>>Overview of Production Line:
The equipment is used to produce carbonated drink beverages. Rinsing, filling and capping are integrated in one machine.The most advanced technology from Japan and Germany is employed in the design. Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.The fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.Valve opening device: the device is composed of air cylinder, electromagnetic reversing valve and signal detection element. When there is a bottle, the bottle will be detected with proximity switch signal, at the same time,, make the electromagnetic reversing valve action, open valve cylinder will be trigged, make the filling valve open inflatable filling; when there is no bottle, the electromagnetic reversing valve power loss, liquid tank valve rod retracted, make the filling valve does not open, avoid CO2 escape in the tank.Valve closing device and exhaust cam valve closing device is forced after filling, the control valve rod to the closed position, make the air injection valve and liquid valve closed at the same time, and then by the exhaust cam push the exhaust valve rod, the CO2 in the bottle, prevent the bottle bubble from the valve, the exhaust valve rod evenly push about 3mm position.The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve.The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
 
Rinsing part
1)Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
2)The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3)The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
4)The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles. 5)Rinsing time can be guaranteed for 4 seconds.
6)By adjusting the height of the rotary parts to adapt for different bottle height.
7)The motivation is derived from the driven system in the framework passed by gear.
8)The supplying of rinsing water is controlled by solenoid valve.
 
Filling part
1. Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, the liquid level is stable.
2. Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area ,engine base is stainless steel contain carbon steel.
3. Guide bottle system, simple structure, according to bottle style, can change.
4. No bottle , no filling.
5. The whole machine can be controlled automatically by PLC.
6. The liquid level reaches the end of filling pipe, when the air circuit is cut off and the liquid stops the flow, and changes the filling pipe length can change filling lever height.
7. Level height can be adjusted , bought from Nanjing , the best valve in China.
8. The machine important parts and electrical elements is import brand.
9. The rod of the exhaust valve is pushed by the exhaust cam to gradually discharge the remaining compressed air from the upper part of the bottle into the atmosphere to ensure no foaming when the bottle is removed from the filling valve.
10.The filling system can connect a CIP circulation system to wash the pipeline .This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
 
Capping part
This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality. Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
7) By adjusting the height of the rotary parts to adapt for different bottle height.
8) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
9) The main parts of the screwing capper are processed by the digital-control processing center.
 
Parameters
Model:
DCGF12-12-4
DCGF18-18-6
DCGF24-24-8
DCGF32-32-10
Capacity
0-3000BPH
0-5000BPH
0-7000BPH
0-9000BPH
Applicable bottle:
PET bottle PET cap
Applicable filling content:
carbonated beverage/ gas water
Applicable filling range:
200-1500ml
Main motor Power:
5KW
5.5KW
6.5KW
8KW
Air consumption:
160KG
200KG
300KG
500KG
Rinsing pressure:
0.2Mpa
Filling temperature:
≤4℃
Filling precision:
≤+2mm
Filling pressure:
0.28Mpa
Compressed air pressure:
0.7Mpa
Material:
Body-SUS304
Dimension:
2200*1600*2200mm
2400*1900*2200mm
2800*2150*2200mm
3700*2800*2200mm
Weight:
3000KG
3800KG
4500KG
5500KG
Model:
DCGF40-40-12
DCGF50-50-15
DCGF60-60-15
Capacity
0-12000BPH
0-15000BPH
0-18000BPH
Applicable bottle:
PET bottle,PET cap
Applicable filling content:
carbonated beverage/ gas water
Applicable filling range:
200-1500ml
Main motor Power:
10KW
12.5KW
15KW
Air consumption:
600KG
900KG
1200KG
Rinsing pressure:
0.2Mpa
Filling temperature:
≤4℃
Filling precision:
≤+2mm
Filling pressure:
0.28Mpa
Compressed air pressure:
0.7Mpa
Material:
Body-SUS304
Dimension:
4200*2850*2200mm
5400*4100*2200mm
5800*5300*2200mm
Weight:
6100KG
7000KG
8500KG

 

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