Washing-filling-capping 3 in 1 machine:

The equipment is used in production of non-soda drink of hot juice or cold water packed in

polyester bottles. Washing, filling and capping are integrated in one machine.

The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.

Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.

The filling by spring type liquid lever controlling filling valve, no dripping. The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve.

The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.

There is electrical heating cold-heat tank enclosed in the whole system especially for keeping hot filling temp during hot juice filling. And it can also be stopping heating by easy electrical break down for cold water filling. It do not need extra steam system to work together.

The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.

The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.

Air conveyor bottle inlet structure

1.Adopt air conveyor system with high efficient filter to feed bottle, this can keep the inside of the filling machine clean

2.With bottle neck holding in the whole course and protect bottle block device.

3.Parameters:

BoFP material: SUS304

Side guide bracket: reinforced polyamide Air motor material: metal

Model: F9-1.1 Power: 1.1KW

Air flow: 2000m3/h

Air pressure: 1400Pa

Speed: 2480Rpm

Rinsing part

u Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.

u The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.

• The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.

u The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.

u Rinsing time can be guaranteed for 4 seconds.

u By adjusting the height of the rotary parts to adapt for different bottle height

u The motivation is derived from the driven system in the framework passed by gear.

u The supplying of rinsing water is controlled by solenoid valve

Filling part

1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.

2) The rotate plate is made of SUS AISI304, large flat toothed bearing.

3) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.

4) The filling system has a CIP circulation system to wash the pipeline and fake-cup used for cleaning filling valve. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.

5) This filling system has an automatic temperature control system.

6) The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.

7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.

8) The motivation of the filler is derived from the driven system in the framework and passed by gear.

Capping part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.

Characteristic of the screwing capper as follows:

1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.

2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.

3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.

4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.

5) A bottle inlet detect switch is settled on the screwing capper.

6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.

8) By adjusting the height of the rotary parts to adapt for different bottle height.

9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.

10) The main parts of the screwing capper are processed by the digital-control processing center

Electrical apparatus:

Electrical rating power: